Manufacturing Process

Services, Quality, Process, and Results.

Our manufacturing process begins with our customers.

1 - Request for Quote

1 - Request for Quote

All jobs quotes/prints/models are reviewed with production and quality control manager to ensure customer satisfaction and delivery time.

3 - Purchases Order

3 - Purchases Order

Purchase order is reviewed again to ensure customer requirements.

2 - Terms and Agreement

2 - Terms and Agreement

Terms and Agreement

4 - Order Acknowledgement

4 - Order Acknowledgement

Order confirmation is sent out to the customer

5 - Material, tool, and work center assessment

5 - Material, tool, and work center assessment

All materials, tools, and work center assessment is done by our production team.

6 - Manufacturing ERP System

6 - Manufacturing ERP System

The order is entered in our ERP system to ensure the whole process is tracked.

7 - Purchasing

7 - Purchasing

Purchase required material, tools, and/or hardware using our ERP manufacturing system.

8 - Document Control

8 - Document Control

Before the materials hit the production floor, all documents will be ballooned by our quality team to ensure all engineering datums are correctly identified.

9 - Controlled File Share

9 - Controlled File Share

All prints and models are uploaded to controlled file share. To protect our customers privacy, all customer identification information will be removed from the prints before it hits the production floor.

10 - Recieve Material / Tools

10 - Recieve Material / Tools

All materials and tools are received, verified, and tagged to ensure conformity and traceability..

11 - IQC (Incoming Quality Control)

11 - IQC (Incoming Quality Control)

All packing slips and material certicates are uploaded into our ERP system.

12 - Job Scheduling

12 - Job Scheduling

The job will be assign to our production team using our internal ticketing system.

13 - IPQCS (In Process Quality Control Section)

13 - IPQCS (In Process Quality Control Section)

Production personels will review the prints and balloon information for accuracy.

14 - Measure, cut, and repeat.

14 - Measure, cut, and repeat.

Production personels communciate with our CNC programmer to reduce machine time.

15 - CNC Programming

15 - CNC Programming

2D & 3D Programming

16 - Tool selection

16 - Tool selection

17 - Material Processing

17 - Material Processing

Material Facing & work holding

18 - Production

18 - Production

Setup

19 - Recheck

19 - Recheck

First Article Check

18 - Adjustment

18 - Adjustment

Adjustment will be made before handing the part over to QC.

Repeatability

Repeatability

Ensure repeatability

19 - FQC (Final Quality Control)

19 - FQC (Final Quality Control)

Quality Control/Inspection Team will inspect the part per customer requirements. Quality Control team is responsible for all final inspection report.

20 - Parts washing

20 - Parts washing

21 - Final Product

21 - Final Product

23- OQC (Out-going Quality Control)

23- OQC (Out-going Quality Control)

It is our policy to inspect all outgoing product before shipment. All product, quanity, and labels are inspected to ensure tracebiliity and delivery.

Customer Communication

Customer Communication

24 - Delivery

24 - Delivery

(510) 225-4062  info@kaprecision.com

44242 Fremont Blvd Suite B3, Fremont, CA 94538, USA

©2019 K&A Precision Inc.  All Rights Reserved